Belzona 1111 (Super Metal)

Corrosion is the gradual deterioration of metal due to a chemical or electrochemical reaction with its environment. Common causes include:

• Moisture and oxygen: These react with metals like steel to form rust (iron oxide).
• Salt and chemicals: Accelerate corrosion, especially in marine or industrial environments.
• Acidic or alkaline substances: Break down protective oxide layers on metals.
• Electrical currents: Cause galvanic or stray current corrosion, particularly when dissimilar metals are in contact.

Belzona 1111 (Super Metal) helps mitigate corrosion by acting as a barrier coating and restoring integrity to damaged metal surfaces.

Clean and prepare the surface, then rebuild with Belzona 1111 or Belzona 1212 to fill pits and restore integrity. Finish with a corrosion-resistant coating like Belzona 5811 or Belzona 1391T for long-term protection. Read more at our blog.

Belzona 1111 (Super Metal) is a two-part epoxy system designed for metal repair and resurfacing. Here's how to apply it effectively:

• Surface Preparation: Remove any loose material, corrosion, oil, or grease. Ideally, abrasive blasting is used to achieve a roughened surface for optimal adhesion. If blasting isn’t possible, use mechanical tools like a grinder.
• Mixing: Mix the base and solidifier thoroughly at the recommended ratio until you get a uniform colour.
• Application: Apply using a spatula or applicator to the prepared surface. Press firmly to ensure contact and eliminate voids.
• Curing: Allow to cure at room temperature. Full mechanical strength is usually achieved in 24 hours, but it will begin to set in a few hours.

Typical uses include rebuilding worn shafts, sealing cracked casings, resurfacing flanges, or even bonding structural parts.

Using a high-performance metal repair epoxy like Belzona 1111 is a reliable method to glue metal to metal. Find out more at our blog.

If welding isn't an option due to safety, access, or heat sensitivity, Belzona 1111 (Super Metal) provides a cold-applied, metal bonding alternative:

• No sparks, no heat, no special tools.
• Ideal for bonding dissimilar metals (e.g., steel to aluminium) that may be difficult to weld.
• Can be used in confined spaces or on live equipment if needed.

The process is similar to gluing, prepare, mix, apply, and cure. It’s commonly used for bonding brackets, securing equipment, or patch repairs.

Yes. Metal bonding with Belzona adhesives is now a recognised alternative to welding in many structural applications, particularly where hot work creates risk or cost.

Yes. Belzona 1111 (Super Metal) is widely used for structural repair of equipment and metal components, including cracked casings, worn bearing housings, and damaged flanges. It offers high mechanical strength and excellent adhesion to metal substrates. However, Belzona 7311 is a fatigue resistant adhesive, optimised specifically for structural bonding applications requiring high mechanical strength, cleavage and shear resistance.